EMPTY HARD GELATIN CAPSULE PLANT
The plant has an installed capacity of processing 2.4 billion capsules per year in the state-of-the-art manufacturing facility, based on WHO cGMP standards. All clean areas have HEPA filters and comply with Class 100,000. The entire facility is monitored for parameters like airflow, temperature, humidity, differential pressures and microbial content.
Our stringent quality checks ensure that after visual inspection, each and every capsule is opened and closed on specially designed automated machines, which avoid any rejection at the time of filling capsules at manufacturing stage. This enables our capsules to comply with all dimensional specifications and proper locking, making it an error free end product for our esteemed customers.
FORMULATIONS – TABLETS & CAPSULES
With the setup, as per cGMP guidelines, we have an entire range of tablet and capsule machinery, with a total production capacity of 2 billion Tablets &1 billion Capsules per annum.
SPRUKFIELD also has the latest Auto Coater, which can manufacture Sugar Coated, Enteric Coated and Film Coated Tablets. We have recently installed Bottom Spray Fluid Bed Drying system (wruster coater), which is capable of coating pellets, as well as making Sustained Release Tablet dosage forms. In addition, SPRUKFIELD has Blister Machines that are capable of producing Tropical and Alu-Alu Blisters of various sizes.
QUALITY CONTROL AT SPRUKFIELD
SPRUKFIELD establishes the quality of its products right at development stage with strong support of its R&D centre, which is also excellently equipped and has a number of scientists, of various disciplines, working for the R&D centre. We have a strong Quality Control section with ultramodern analytical instruments like Spectrophotometer, HPLC’s, GC, FTIR, Digital Polarimeter, Refractometer, Karl fisher auto-titrator, Potentiometric Auto-titrator, etc. The Quality Control has ultramodern microbiology lab with an aseptic testing facility. Our quality control laboratory is also equipped with three Walk-in Stability Chambers complying with ICH Guidelines. At SPRUKFIELD, Quality Assurance plays an integral part in monitoring all critical process mandated by cGMP.
The World of tomorrow belongs to the proactive and creative mind. Research is the primary focus of SPRUKFIELD, with numerous initiatives targeting both identified market opportunities and the challenge of medical needs. Addressing these goals, SPRUKFIELD has a dedicated and infrastructure-sophisticated research complex, with a pool of highly proficient scientists. The Company’s investment in research over the past years has been significantly on the increase and is among the best in the African pharmaceutical industry.